Current applications

Current applications of thermoplastics are:
  • Gulfstream G450, G550 and G650 rudders with press-formed ribs and thermofolded trailing edges
  • 55 metres of resistance welded wing fixed leading edge on the A380 (glass/PPS material), 10 metres on the A340-500/600 wing fixed leading edge
  • Co-consolidated access panels on the A340-500/600 wing fixed leading edge (material carbon/PPS)
  • Gulfstream G450, G550 and G650 thermoplastic floor panels, including primary structure pressure bulkhead panels (carbon/PEI material)
  • Induction welded Gulfstream G650 rudder and elevators (JEC 2010 Innovation Award winner, carbon/PPS material)
  • co-consolidated ice protection shields A400M (glass/PPS material)

Welded A380 wing fixed leading edge (J-nose)

Co-consolidated access panel, A340-500/600

J-nose on A380 wing (photo courtesy Airbus)

Gulfstream G550 and G650 pressure floor

Gulfstream G650 tail with thermoplastic
rudder and elevators


Welded Gulfstream G650 rudder